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Dongguan Zehui machinery equipment co., ltd

High Speed Memory Polyurethane Foam Machine , Soft Foam Plant Machinery

    • High Speed Memory Polyurethane Foam Machine , Soft Foam Plant Machinery
    • High Speed Memory Polyurethane Foam Machine , Soft Foam Plant Machinery
  • High Speed Memory Polyurethane Foam Machine , Soft Foam Plant Machinery

    Product Details:

    Place of Origin: Guangdong China (Mainland)
    Brand Name: ZHMACH
    Certification: CE Certificate
    Model Number: ZFP-2017

    Payment & Shipping Terms:

    Minimum Order Quantity: one set
    Price: US $125,000-146,700 / Sets
    Packaging Details: Paper and Film, Wooden case The whole set of one standard 13groups need 1*20GP and 2*40HQ.
    Delivery Time: 45 days
    Supply Ability: One set per month
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    Detailed Product Description
    Product Type: Automaitc Flexible Sponge Making Machine Dimension(L*W*H): 3400*4550*4200mm
    Flow: Glass Flow Meter Check Flow Foam Type: Spray And Trough
    Control: Automatic PLC With Touch Screen Foaming Width: 980mm~2350mm
    Foaming Height: Max 1300mm Foaming Density: 8Kg/m3~100kg/m3
    Inverter: Siemens/ Delta /Danfoss System: R.S Pulling System With Plastic

     

    Factory Direct Sales Excellent Soft Foam Plant Machine for Mattress / Memory / HR foam

     

     

    Product Description

     

    This machine is mainly for continuous making sponge density 8-100kg/m³. It adopts high automatic level , More flexible operation touch screen control system , user can store 10 kinds of different formulations and adjust the formulation anytime , and remote control by Internet , which makes the control of cost more scientific and visual.

     

    [Specifications]

     

    TECHNICAL SPECIFICATIONS

    Model

    ZHF-2017

    Foaming group

    13 Groups

    Foaming type

    Sprayer/Trough

    Foaming width

    980~2250mm

    Foaming heigh

    1300mm

    Foaming density

    8-100kg/m³

    Foaming speed

    2000-8000mm/min

    Max.output

    200L-350L/min

    Mixing head power

    37KW

    Total power

    130KW

    Oven length

    18000mm

    Machine external size

    L35000*W4500*H4200mm

     

    Dimension L35M×W4M×H3M
    Foaming width 980mm~2250mm
    Foaming height Under 1200mm
    Foaming density 8kg/m3~100kg/m3
    Foaming speed 2000rpm~7000rpm

     

    (1)The whole machine parts specifications:

     

    1. Foaming control Platform(standard) L3m×W2.52m×H0.7m

    2. Oven declining board (standard) L9m×W0.98m~2.30m

    3. Oven side links(standard) L18m×W2.3m×H1.2m

    4. Oven machine frame(standard) L18m ×W4m×H3m

    5. Oven inner conveyer line (standard) L18m×W2.3m×H0.83m

    6. Foam block cutter machine (standard) W2.3m×H1.30m(saw/knife with cross type )

     

    (2) Other parts

     

    Motor Guangdong brand
    Pump Viking pump & Chinese pump
    Invertor Siemens brand
    PLC Siemens
    Temperature Control system

     

    Max Output Capacity 200~350kg/min(Continuous Type) Side Wall Size L18m*H1220m
    Mixer Total Power 37kw Fallplate L7m*W1.3~2.3m (Adjustable)
    Max Mixing Speed 200~7000r/min Foaming Platform L2000mm*W3000mm *H700mm
    Foaming Type Trough & Sprayer Conveyor Line L18.1m
    Save Formular Q.T.Y. 13 groups Side/Bottom Paper Feed & Rewind System 2sets
    Foaming Size W2300mm*H1300mm (Width Adjustable) Walkway W500mm*L12m
    Control System PLC Digital Touch Screen and Electric Control System Air valves Euro Standard
    PPG Tank 5ton*1set Chiller(both cooling&Heating system) 1set*15kw(20HP)
    POP Tank 5ton*1set Side film lifting system 1set
    PPG+CACO3 Tank 5ton*1set Foaming Density Range 6-100kg/Cubicmeter
    Fire-Retardard Tank 2ton*1set Match with block cutter 1set
    TDI Tank 5ton*1set Total Motor power Approx 120kw
    MC Tank 2ton*1set Air compressor Match with 7.5kw(10HP)*1set
    Silicone+Water Tanks 180L*2sets Machine N.W. Approx *25ton
    T-9+Amine+Color(A.B.C) 180L*5sets Floor Space Required L45m*W5m*H4.5m

     

    Remark:The above only for reference. All the data is subjected to sold products.

     

    The frame of production line 

     

    High Speed Memory Polyurethane Foam Machine , Soft Foam Plant Machinery
     
    The foam oven
     
    High Speed Memory Polyurethane Foam Machine , Soft Foam Plant Machinery
     
    Foaming control platform
     
    High Speed Memory Polyurethane Foam Machine , Soft Foam Plant Machinery
     
    Packing & shiping
     

    How is the packing of the machine?

     

    The entire machine will be nude packing. Some of the parts will be pack in wooden case. Others will be simple pack with paper or foam sheet with plastic film.

     

    How many container will be needed for the whole set of machine?

     

    Total three containers is enough 2*40HQ+1*20GP. In order to save the place and the cost of delivery we will also put some parts that inside the raw material tank.

     

    We will try the best way to pack all the machine well and also save the freight cost.

     

    High Speed Memory Polyurethane Foam Machine , Soft Foam Plant Machinery

     

    Our Services

     

    We will help to design the layout of the machine that put in your factory.

    We will send 2-4 experience engineers to install and testing the machines.

    We will teach your engineer how to operate the machine and how to maintain the machines.

    We will give you the machine operation manual and the best formulation for target products that you are going to make.

     

    FAQ

     

    Q: How many days for the install and testing of the machine?

     

    A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.

     

    Q: For the cost of the engineer how much I need to pay?

     

    A: You need to pay USD50 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.

     

    Q:What kind of raw material tools we need to prepare for the testing?

     

    A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.

     

    Q: After the machine testing if we need some engineer to stay in our factory can you help to find?

     

    A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.

     

    Q:During the foaming if we have some problems abt the foam and the machine how can we do?

     

    A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.

     

    High Speed Memory Polyurethane Foam Machine , Soft Foam Plant Machinery
     

    You are warmly welcome come and visit our factory.

     

    INSTRUCTION OF CONTINUOUS FAOMING MACHINE LINE.pdf

    Contact Details
    Dongguan Zehui machinery equipment co., ltd

    Contact Person: Sales Manager

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