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Automatic Continuous Polyurethane Foam Machine / Sponge Production Line

Automatic Continuous Polyurethane Foam Machine / Sponge Production Line

    • Automatic Continuous Polyurethane Foam Machine / Sponge Production Line
    • Automatic Continuous Polyurethane Foam Machine / Sponge Production Line
  • Automatic Continuous Polyurethane Foam Machine / Sponge Production Line

    Product Details:

    Place of Origin: Guangdong, China (Mainland)
    Brand Name: ZHMACH
    Certification: CE
    Model Number: ZHF-2017

    Payment & Shipping Terms:

    Minimum Order Quantity: one set
    Price: inquiry
    Packaging Details: foam machine Automatic continously foam making machine nude packing together with some paper and plastic film and foam sheet some small spare parts in wooden box one standard machine need 1*20GP 2*40HQ
    Delivery Time: 45days after receive downpayment
    Payment Terms: Western Union, L/C, T/T
    Supply Ability: 1.5 sets per month
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    Detailed Product Description
    Product Type: Automatic Continously Foam Making Machine Voltage: 3PAHSE 380V
    Machine Pump: U.S. VIKING /CHN Shanghai Hangfa/JAN SHIMADZU Flow Meter: Glass Flow Meter
    RS Pulling System: R.S.pulling System With The Plastic Film Raw Material: Polyurethane
    Machine Control Way: Automatic PLC And Invertor Control Block Cutter: Blade & Saw Tooth Double Knife Type
    Certification: CE Special: Automatic Horizontal Making

     

    Automatic Continuous Polyurethane Foam Machine / Sponge Production Line

     

     

    Options


    Increase total output to maximum 300,350,380,450,650 kg / min.
    Mixing head : add variable speed drive to change the mixing speed.
    Increase the width of the conveyor to make a wider block more than 2070, maximum up to 2500mm.
    Extra polyol, TDI, catalyst metering unit.
    Calcium carbonate or melamine feeder system. Pigment system, traditional or milliken reactant system.
    Infrared heaters, air compressor, air tank, chillier, heater unit for control chemical temperature.
    Chemical tanks, transfer pumps.
    Sidewall with moveable conveyor: Two sidewall starts from the fall plate to the side paper rewind.Adding vertical slat conveyor instead of traditional steel plate sidewall.
    R.S. System: Add one layer PE film to both sides of block then pull them up during foaming to make the top squarer and increase usable volume.
    Liquide lay down system: Lays the mixture directly to the fall plate instead of the trough. One additional fall plat will be added to the original 5 section fall plate. Pinholes will be minimized for some special foam.
    Flat top device: Place a PE film or kraft paper on the top of foam block from feeding station to the telescopic plate in order to make the top of foam block more horizontal.
    High pressure system for producing Polyester and Polyether foam.
    Round block making system
    All cutting equipment : block cutter, horizontal, vertical CNC contour cutting machine, peeling machine.
    Auto block storage, crane unit

     

    Product Description

     

    Full-automatic Continuouse Polyurethane Foam Making Machine is the automatic horizontal continously foaming machine that make the furniture foam like sofa and mattress. The standard machine was together with 13 kinds of raw material.

     

    For the process of foaming:

     

    Loading all the raw materials inside the material tank with the loading system--control the temperature of the raw material inside the tank with the chiller--check the flow of all the raw materials before foaming--make some small sample test before foaming (make sure the flow and everthing is correct)--Put the karft paper and the plastic film-- foaming process

     

     

    Main specification

     

    Model Pass Caliber Use Qty Brand
    K-301L/75DA cross valve G2″ POP, PPG,CaCO3,Foam 3 Korea
    K-301L/63DA p cross valve G1″ TDI foam 1 Korea
    K-301L/32DA cross valve G½″ Other small material, Flame retardant, Anti-yellow 9 Korea
    DK800 glass flow meter 20-200 L/h AIR 1 China
    FA10-15 glass flow meter 40~400L/H H2O 1

     

    China

    FA10-25F glass flow meter 150~1500L/H MC 1

     

    China

    FA10-25F glass flow meter 600~6000L/H TDI 1  
    Transducer speed adjusted head Φ25*2000mm foam 1 Qianghui

     

     

     

    Max.Output Capacity 200~350kg/min(Continuous Type)
    Mixer Total Power 37kw
    Max.Mixing Speed 2500~6000r/min
    Foaming Type Trough & Sprayer
    Standard Material Q.T.Y. 13 Groups.
    Foaming Size W2300mm*H1300mm(Width Adjustable)
    Control System PLC Digital Touch Screen
    PPG Tank 5Ton*1Set.
    POP Tank 5Ton*1Set.
    TDI Tank 5Ton*1Set.
    MC Tank 2Ton*1Set.
    Caco3 Tanks 5Ton*1Set
    T-9/Amine/Color 1ABCD/ Silicone /Water Tanks 180L*8Sets
    Side Wall Size L16m*H1200mm
    Fall plate L8.5m*W0.98~2.4m(Adjustable)
    Foaming Platform L2000mm*W3000mm*H700mm
    Conveyor Line L16.9m
    Side/Bottom Paper Feed & Rewind System 2Sets.
    Walkway W500mm*L15m
    Air Valves U.S. Standard
    Chiller(Both Cooling & Heating System) 1Set*1.5HP
    R.S.Pulling System 1Set.
    Foaming Density Range 8~150kg/Cubicmeter.
    Match With Block Cutter 1Set.
    Total Motor Power Approx 125kw.
    Machine N.W. Approx 30 Ton
    Floor Space Required L45m*W5m*H4.5m.

     

     

     

    Our Services

     

    1. We will help to design the layout of the machine that put in your factory.We will send 2-4 experience engineers to install and testing the machines.

     

    2. We will teach your engineer how to operate the machine and how to maintain the machines.

     

    3. We will give you the machine operation manual and the best formulation for target products that you are going to make.

     

    4. We will help to buy the best raw material for making the foam if you needed.

     

     

     

    The main part of the machine

     

    Automatic Continuous Polyurethane Foam Machine / Sponge Production Line

     

     

     

    Automatic Continuous Polyurethane Foam Machine / Sponge Production Line

    Contact Details
    Dongguan Zehui machinery equipment co., ltd

    Contact Person: Sales Manager

    Send your inquiry directly to us (0 / 3000)

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