Fully-Automatic Horizontal Continuous Polyurethane Foam Injection Machine With American Vicking Pump
Main technique parameters and equipments
This equipment is used in soft PU products.Fomaing Density Range : 8-70kg/CBM. The ideal Foam products are involved with Furniture,Shoes,Bra and Electricals field,also suitable for Mattresses,Sofa,Package,Cloths and Car industry.User can save over two hundred different of recipes,To adust and change them by user at any time.user can remote control it by internet that reduce production cost scientific and directly.PLC Digital Touch Screen or Electric Control System.----This machine can change the formulation no need stop machine,no need test flow,The degree of resistance to yellow can reach 3~5 international standard,cooperate the customer's request to offer different formular,and training the foaming engineer.
(1)The whole machine parts specifications
1. Foaming control Platform (standard) L3m×W2.52m×H0.7m
2. Oven declining board (standard) L6.8m×W0.98m~2.3m
3. Oven side links (standard) L18m×W2.3m×H1.2m
4. Oven machine frame (standard) L18m ×W4m×H3m
5. Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6. Foam block cutter machine (standard) W2.3m×H1.30m(knife belt with cross type )
7. Side film lift system one set
(2)Main technique specification
1. Total length 35m×Total width 4m×Total Height 3m
2. Foaming material Group: 13 groups, man-machine interface, automatic computer PLC control
3. Foaming width 980mm~2350mm
4. Foaming height Max 1300mm
5. Foaming density 8Kg/m³~100kg/m³
6. Foaming speed 2000r/min~7000r/min
7. Max total output 300kg/min
|Pump||Viking pump & Chinese pump|
|Max Output Capacity:||200~350kg/min(Continuous Type)||Side Wall Size:||L18m*H1220mm|
|Mixer Total Power:||37kw||Fallplate:||L7m*W1.3~2.3m(Adjustable)|
|Max Mixing Speed||2000~7000r/min||Foaming Platform||L2000mm*W3000m*H700m|
|Foaming Type:||Through& Sprayer||Conveyor Line:||L18.1m|
|Save Formular Q.T.Y.||13 groups||Side/Bottom paper feed &rewind system||2 sets|
|Foaming size:||W2300mm*H1300mm(width adjustable)||Walkway:||W500mm*L12m|
|Control System||PLC Digital touch screen and electric control system||Air Valves:||Euro standard|
|PPG Tank||5 ton*1set||Chiller(both cooling &heating system)||1set*15kw(20hp) made in taiwan|
|POP Tank||5 ton*1set||Side Film Lifting System||1 set|
|PPG+CACO3 Tank||5 ton*1set||Foaming density range:||6~120kg/cubicmeter|
|Fire-Retardard Tank||2 ton*1set||Match With Block cutter||1set|
|TDI Tank||5 ton*1set||Total motor power||Approx 125kw|
|MC Tank||2ton*1set||Air Compressor||Match with 7.5kw(10HP)*1set|
|Silicone+water tank||180L*2sets||Machine N.W.||Approx 25ton|
|T-9+Amine+Color(A.B.C)||180L*5sets||Floor Space Required||L45m*W5m*H4.5m|
Remark: The above only for reference. All the data is subjected to the sold production.
Spray way of foam
Blade block cutter
Flow meter for TDI WATER MC
Dongguan Qianghui Foaming Machinery Technology Co.,Ltd is specialized in research and development and manufacture foam machines. Take the advance technology of some profession and improvement. Absorb the new originality strictly control the product quality full service tracking insist on manufacturing the high quality products. Our main products Horizontal Continuous Auto-foaming Production Line can make the foam for furniture industrial shoes industrial and so on. Our foam machines sales well in and out of China have an excellent public reputation. Our concept is “innovating, quality, service, dedication, thankful”.
we have our own professional R & D polyurethane products teams. They make the high density foam and memory foam and own our brand name “ QH “ products sales well all over the worlds.
Superior service never ends here and your satisfactions is our goal. Choosing Qianghui work together and strive for the better.
The seller will send 2-4 technicians to the buyer for the installing, and need the buyer send several employees for help and cooperation, and provide the water, electricity facilities and place for installing.
The seller should provide the operation manual and the routine maintenance guidance to the buyer’s engineer.
After the warranty period the seller should provide the lifelong paid service.
Q:If we have no knowledge about the foam can you help to give us all the details and teach our engineer?
A: During the install and the testing of the machine your engineer need to work together with our engineer then they can learn the foaming and the opearting of the machine.
After the testing we will also give you the best operation manual and formualtion abt the foam that you are going to make.
Q: We cant buy the raw material for foaming in our country ?
A: We can help to buy the best chemicals for the foam products that you are going to make and provided the best formular save the cost and make the best product then gain more market.
If you want to have more information about this just feel free to let us know.